If the forging process is not reasonable,
forging defects may occur, including surface defects, internal defects
or unqualified performance, which will affect the processing quality of
subsequent processes, and some seriously affect the performance of
forging, reduce the service life of finished products, and even endanger
safety.The influence of forging structure on the structure and
performance after final heat treatment is mainly shown in the following
aspects.
(1) can not improve the
structure defects: austenite and ferrite heat-resistant stainless
steel, high temperature alloy, aluminum alloy, magnesium alloy in the
process of heating and cooling, there is no isomorphic transformation of
materials, as well as some copper alloy and titanium alloy, in the
forging process of the structure defects with heat treatment method can
not improve.
(2) the
microstructure defects can be improved: in general overheating coarse
grain and widmanstatten structure in structural steel forgings,
hypereutectoid steel and bearing steel caused by improper cooling
slightly carbide network such as heat treatment after forging, forging
eventually still satisfied with the organization and performance can be
obtained after heat treatment.
(3)
the normal heat treatment is difficult to eliminate the structure
defects: such as low-power coarse crystal, 9Cr18 stainless steel, H13
twin carbide, such as high temperature normalizing, repeated
normalizing, low temperature decomposition, high temperature diffusion
annealing measures to be improved.
(4)
with the general heat treatment process can not eliminate the defects
of the structure: serious stone fracture and edge surface fracture,
overburning, ferritic belt in stainless steel, laijinsi alloy tool steel
carbide network and belt, so that the final heat treatment after the
performance of the forging decreased, even unqualified.
(5)
the structural defects that will be further developed in the final heat
treatment: for example, the coarse crystal structure in the forging of
alloy structural steel, if it is not improved in the heat treatment
after forging, it will often lead to the thickness of martensite needle
and the disqualification of performance after carbon, nitrogen and
quenching;The thick band carbide in high speed steel often causes
cracking during quenching.
(6)
if the heating is not appropriate, such as the heating temperature is
too high and the heating time is too long, will cause decarburization,
overheating, overheating and other defects.
(7) during the cooling process after forging, if the process is not appropriate, it may cause cooling cracks, white spots, etc., cracking in the heat treatment process.